The process of loading pallets is time consuming for workers and is often a choke point for many businesses. Palletisers offer a solution by automating the labour intensive and ineffective process of loading pallets. They are dependable, mission-critical machines found in food and beverage, manufacturing, consumer packaged goods and omnichannel industries.
A palletiser gives the upstream operations the freedom to run at full capacity. This keeps operations running at peak efficiency with some palletising machines having a throughput rate of up to 225 cases per minute. Automating the process of loading pallets enables maximum system performance as well as day-to-day flexibility. Additionally, it can reduce labour costs and future proof scalability.
Palletisers load with precision and have pattern flexibility that is capable of stacking tall and stable load configurations. The integrated software is controlled by a simple user-friendly interface and has the ability to work with a large range of goods such as bags, pails and a variety of box sizes.
A problem that may occur when using a fully automated palletiser is inaccurate product placement. This occurs when the robotic arm has been set up incorrectly. If the arm is set to complete large, wide, long or deep movements with its movement limits. The inertia from the product may be pushing the arm outside of these limits. Over time, oscillations in the motors can result in inaccurate product placements and reduced working life for the machine. To fix this, the weight of the product and arm should be taken into consideration when setting the operating speed.
Palletisers operator under the instruction of the provided software, which in turn, is operated by the input of the user. The user can use the software to access advanced diagnostics, safety status features and suggested configurations based on mathematical calculations. The suggested configurations provide a variety of possible layout patterns based on the container demands. It also gives the user the ability to create virtually any pallet layout using manual inputs.
End of arm tooling (EOAT) refers specifically to the type of tool attached to the end of a robotic palletiser arm. The tools are purpose-built and are made for specific product types such as cans, bottles, boxes, buckets and jugs. Here is a list of available EOATs:
Palletising machines have a high upfront cost and a long working life cycle, so there are additional cost considerations to make when choosing one for your business. For instance, they are large machines that require specialised shipping and installation, both of which will have further costs involved. Employees will require training to use the machine and a transitional period should be factored into the production and shipping of products. Overhead costs such as power, maintenance and spare part costs should also be factored into the cost of ownership.
As the size, speed and efficiency of palletisers vary, so does the price range. Prices range from thousands of dollars to hundreds of thousands of dollars. The largest impact on the price is the level of automation. Palletisers can be manual, conventional, hybrid or robotic with upfront costs increasing alongside the type of automation. Here are some other components that affect the overall price of a palletiser:
There are three different types of palletiser available on the market. They are, in-line, conventional and robotic.
If you are looking to a buy a Palletiser for sale, suppliers on IndustrySearch include Signode Australia & New Zealand, MHA Products, BEUMER Australia, Eurostrap Packaging Systems, Veqtor, Esko Australia Pty Ltd, Australis Engineering, Aurora Process Solutions, Australian Weighing Equipment, Mitchell Industries, ONBoard Solutions