Sludge and slurry pumps are specialised machines designed to pump high volumes of thick and abrasive waste fluids through a discharge pipe. This type of pump differs from other liquid pumps as they are made of stronger, abrasion resistant materials specifically designed to withstand liquids that are highly solid-laden, viscous or corrosive. They also contain sacrificial parts that are designed to be easily replaced periodically or when worn out. This improves the overall performance of the pump and reduces accelerated wear leading to premature failure resulting in the whole pump needing to be replaced.
Sludge and slurry pumps come in two classifications, centrifugal and positive displacement pumps. Centrifugal slurry pumps use a rotating impeller to create suction that draws the material into the pump housing which is then discharged. Positive displacement slurry pumps use pistons, chambers or gears to draw fixed volumes of liquid through the pump. Both classifications of sludge and slurry pumps utilise large flow paths to minimise potential clogging and blockages from occurring while in operation.
These specialty pumps are used in a variety of industrial applications. Typical applications include quarrying, mining, building, farming as well as sewage, trash and industrial waste removal.
There are three main sludge and slurry pump types available that cover all pumping and dredging applications. These are flooded suction pumps, submersible pumps and self priming pumps.
Determining which type of sludge and slurry pump to buy requires an in-depth knowledge of the specific applications that the pump will be used. The first important consideration to make is the characteristics of the fluid that will be pumped. Density, viscosity as well as the size and type of solids within the slurry all impact the type of pump chosen. Other considerations that should be made when buying a slurry pump include the desired flow rate, size of the discharge head, the pipeline length, the pipeline diameter and the motor power requirements.
Sludge and slurry pumps move high volumes of abrasive material over extended periods of time. As a result, higher than expected wear rates, uneven output flows and leaks are some of the common problems that occur during use. Worksites often rely on pumps and setbacks can easily grind operations to a halt. For this reason sludge and slurry pumps should be regularly checked between uses for any signs of damage of excessive wear. They should also undergo regular maintenance and common issue parts such as impellers, seals, gaskets and hoses should be kept on hand to reduce down times.
A sludge and slurry pump being described as vertical or horizontal simply refers to the orientation of the pump. Each style of pump has its own unique advantages. Vertical slurry pumps are designed to reduce maintenance and operating costs by being more efficient in transferring waste. This pump orientation is highly configurable and requires less floor space than horizontal pumps. Submersible pumps are typically vertical to improve inflow rates. On the other hand, horizontal slurry pumps are often larger machines with more powerful motors capable of higher capacities and a greater output rate.
Sludge and slurry are both hazardous or non-hazardous by-products of industrial, refining or wastewater treatment processes. Although liquid by definition, they are semi-solid materials consisting of solids suspended in water. They differ, however, in thickness and consistency. Sludge is thick and soft in nature with a mud like appearance. Slurry has a higher water content and can be described as a thin, sloppy and wet mixture.
The purpose of a sludge or slurry pump is to move liquid material that contains high levels of suspended solids from one location to another. This material is often pumped through a piping system and discharged into a designated waste removal area nearby. Sludge and slurry pumps are versatile in their application and play a crucial role in waste removal. For this reason they have a wide range of applications including the following industries, food and beverage, quarrying, mining, construction, building, farming, agriculture, sewage, trash and industrial waste removal.
If you are looking to a buy a Sludge & Slurry Pump for sale, suppliers on IndustrySearch include Safety MITS, Pumpability, Dual Valves Australasia, Trident Australia