Duplex - Conveyor Belt Cleaner

Conveyor Belt Cleaner

What is the Conveyor Belt Cleaning System?

The Conveyor Belt Cleaning System is a steam cleaning device that has been developed to improve various standards associated with traditional conveyor belt cleaning methods. Attaching to a range of Tecnovap steam vacuum machines the Conveyor Belt Cleaner uses the power of continuous superheated dry steam and vacuum to hygienically clean and dry conveyor belt systems.

The Conveyor Belt Cleaning System can be used as either a permanently fixed intergrated unit or a portable mobile unit. This setup usually depends on whether there is a single conveyor belt or multiple conveyor belts that require cleaning. Most commonly portable units are required as many single conveyor belts do not have space for a permanently fixed unit and larger conveyors often have multiple change over points.

 

Technology Parts of Conveyor Belt Cleaning

The Conveyor Head

The System combines brush agitation whilst at the same time introducing the cleaning agent through the core of the brush.

The conveyor belt travels over an underbelt tray to ensure that the belt is presented parallel to the cleaning head. In some applications where more moisture is required for the cleaning process, the unit can be used with hot water washing systems.

In the majority of cases steam and agitation is quite sufficient but if required chemical dosing or an after-clean sanitiser can be introduced. Units are built in widths, starting from 300mm and increasing in 100mm increments to 2 metres.

The Control Panel

To extract moisture while cleaning to help eliminate the need for towels required by conventional steam cleaners that include no extraction capability.

Belt Types

The Conveyor Cleaning system can be used to clean Smooth (PV or metal band) belts or modular belting.

Belts with small flights can also be cleaned but in these cases drying is not guaranteed.

Where a modular belt is required to be cleaned a food grade fusion bonding is applied to the tray to avoid the chemical reaction often found between stainless steel and modular belt material.

 

Advantages and Benefits of Using Conveyor Belt Cleaner

Benefits

Traditionally cleaning of conveyor belts has been regarded as an very laborious task that requires lots of time and physical effort; especially in extreme cases where conveyor need to be dismantled to clean. The Conveyor Belt Cleaning System on the other hand actually enables conveyor belts to be cleaned to a higher and more consistent standard whilst in place and operating; therefore saving hours/days of manual labour time.

In addition to time saving the Conveyor Belt Cleaner also reduces both water and chemical usage. This is possible through the use of continuous 94% superheated dry steam that requires less than 15lt of water per hour. Extra high +180°C steam temperatures produced by Tecnovap steamers also sanitise most surfaces on contact eliminating the need for most chemical disinfectants.
The added benefit of vacuum extraction leaves flat conveyors in a mostly dry state and immediately ready for use. This vacuum extraction combined with low water usage also makes the CCSS ideal for use on conveyor belts in areas without built in drainage.

Advantages

• The belt is cleaned much more quickly and consistently, releasing it back to production with the minimum of delay.
• Low water usage, typically less than 20 litres / hour, saves on both water costs and effluent disposal.
• Vacuum extraction leaves the belt in a dry state. On a smooth belt, for example the belt is dry and ready for use immediately.
• The combination of low water requirement and vacuum extraction makes the unit suitable for production facilities without built in drainage.
• Use of the unit allows benefits to be made by improved labour utilisation, as well as the advantage of mechanical action giving a consistent and uniform cleaning regime.

 

Read more...

To contact Flooring Cleaning Machines - duplicated about Duplex Conveyor Belt Cleaner use Get a quote.

What is the Conveyor Belt Cleaning System?

The Conveyor Belt Cleaning System is a steam cleaning device that has been developed to improve various standards associated with traditional conveyor belt cleaning methods. Attaching to a range of Tecnovap steam vacuum machines the Conveyor Belt Cleaner uses the power of continuous superheated dry steam and vacuum to hygienically clean and dry conveyor belt systems.

The Conveyor Belt Cleaning System can be used as either a permanently fixed intergrated unit or a portable mobile unit. This setup usually depends on whether there is a single conveyor belt or multiple conveyor belts that require cleaning. Most commonly portable units are required as many single conveyor belts do not have space for a permanently fixed unit and larger conveyors often have multiple change over points.

 

Technology Parts of Conveyor Belt Cleaning

The Conveyor Head

The System combines brush agitation whilst at the same time introducing the cleaning agent through the core of the brush.

The conveyor belt travels over an underbelt tray to ensure that the belt is presented parallel to the cleaning head. In some applications where more moisture is required for the cleaning process, the unit can be used with hot water washing systems.

In the majority of cases steam and agitation is quite sufficient but if required chemical dosing or an after-clean sanitiser can be introduced. Units are built in widths, starting from 300mm and increasing in 100mm increments to 2 metres.

The Control Panel

To extract moisture while cleaning to help eliminate the need for towels required by conventional steam cleaners that include no extraction capability.

Belt Types

The Conveyor Cleaning system can be used to clean Smooth (PV or metal band) belts or modular belting.

Belts with small flights can also be cleaned but in these cases drying is not guaranteed.

Where a modular belt is required to be cleaned a food grade fusion bonding is applied to the tray to avoid the chemical reaction often found between stainless steel and modular belt material.

 

Advantages and Benefits of Using Conveyor Belt Cleaner

Benefits

Traditionally cleaning of conveyor belts has been regarded as an very laborious task that requires lots of time and physical effort; especially in extreme cases where conveyor need to be dismantled to clean. The Conveyor Belt Cleaning System on the other hand actually enables conveyor belts to be cleaned to a higher and more consistent standard whilst in place and operating; therefore saving hours/days of manual labour time.

In addition to time saving the Conveyor Belt Cleaner also reduces both water and chemical usage. This is possible through the use of continuous 94% superheated dry steam that requires less than 15lt of water per hour. Extra high +180°C steam temperatures produced by Tecnovap steamers also sanitise most surfaces on contact eliminating the need for most chemical disinfectants.
The added benefit of vacuum extraction leaves flat conveyors in a mostly dry state and immediately ready for use. This vacuum extraction combined with low water usage also makes the CCSS ideal for use on conveyor belts in areas without built in drainage.

Advantages

• The belt is cleaned much more quickly and consistently, releasing it back to production with the minimum of delay.
• Low water usage, typically less than 20 litres / hour, saves on both water costs and effluent disposal.
• Vacuum extraction leaves the belt in a dry state. On a smooth belt, for example the belt is dry and ready for use immediately.
• The combination of low water requirement and vacuum extraction makes the unit suitable for production facilities without built in drainage.
• Use of the unit allows benefits to be made by improved labour utilisation, as well as the advantage of mechanical action giving a consistent and uniform cleaning regime.

 

Read less...

To contact Flooring Cleaning Machines - duplicated about Duplex Conveyor Belt Cleaner use Get a quote.