The automation solutions included advanced robotics for efficient palletising and a robust PLC system for precise control.

Receive 1-3 days from order

The Robot Palletiser project involved automating the palletising process for hops products at the new Myrtleford site. The project encompassed:

Palletising hops in two configurations: 1 x 20kg product or 2 x 5kg products.
Single product conveying, interfacing with case packing and check weighing equipment.
Pallet dispenser system and empty pallet conveying.
Integration of a wrapper system, including handshaking and safety system protocols.
Implementation of a pallet labelling system.

Key Technologies Used

ABB IRB 460 Robot
Rockwell Automation, CompactLogix PLC

The services provided for the Robot Palletiser project included comprehensive design and planning, meticulous installation of the automation systems, seamless integration with existing infrastructure, and ongoing maintenance to ensure optimal performance. Additionally, we offered consulting to tailor the solution to the client’s specific needs, and provided thorough training for the client’s staff to operate and maintain the new system effectively.

Technical Details

The system installed included:

ABB IRB 460 Robot for high-speed palletising.
Rockwell Automation CompactLogix PLC for control and automation.

Automation and Control Solutions Implemented

The integration ensured seamless communication between the palletising robot, case packing equipment, check weighing systems, and the wrapper system, enhancing overall operational efficiency.

Integration with Existing Systems

The new palletising system was seamlessly integrated with the existing infrastructure, ensuring minimal disruption. This included interfacing with current case packing and check weighing equipment, as well as incorporating the existing safety protocols into the new wrapper system.

Challenges Faced and Solutions Implemented

Challenges included ensuring compatibility between new and existing systems and maintaining safety standards. These were addressed through rigorous testing, close collaboration with the client, and iterative adjustments to the control systems to ensure smooth operation.

Project Impact

Client Goals and Objectives

The client’s primary goals were to enhance the efficiency of their palletising process, reduce manual labor, and increase overall productivity. These objectives were achieved through the deployment of advanced robotics and automated control systems.

Results and Benefits

The project resulted in significant efficiency gains, reduced manual handling, and increased production capacity. The automated system provided consistent and reliable performance, leading to improved operational productivity and safety.

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