Production line conveyor belts use all kinds of high-tech bells and whistles to turn ingredients and components into products by the time they reach the end of the line. In most cases, these products then need to be packed into cartons for shipment.
But what happens if there aren’t enough cartons at the ready to keep up with the conveyor belt of products needing to be packed? What happens if the cartons you need to keep the flow from production line to delivery is constantly held up by manual carton assembly as workers jump off the line and try to keep pace?
For a lot of manufacturers, carton assembly is a manual job; a slow, labour-intensive job assembling five or six cartons per minute.
So what if a production line looking to increase its output could make fifty cartons per minute? Or even just thirty or twenty? Quite simply, more products could be packed and shipped per day. Carton erector machines take a flat carton and turn it into a fully-formed, sealed at the bottom, open at the top carton ready for packing products ready for shipping.
Automated carton erectors allow manufacturers to not only keep up with production but increase it.
It’s an automated or semi-automated machine that takes a flat carton and turns it into a fully-formed, sealed at the bottom, open at the top carton ready for packing. While small manufacturing operations will have no immediate need for such a machine, medium to large manufacturers needing to streamline and build the flow between the production line and delivery can use a carton erector as the catalyst to increase performance and output on their entire line.
It can’t increase production as such, but a carton erector will stop any bottlenecks between products coming off the line and products heading out the door. That allows manufacturers to increase production according to market demand, not their ability to pack and send.
Only fully-automated carton erectors can seal cartons. Semi-automatic carton erectors need to work in conjunction with an automated carton sealer.
There are two types of carton erector – automatic and semi-automatic.
As a rough guide, carton erector prices tend to be in the $5,000 to $10,000 range depending on size and specifications.
The two biggest problems with carton erectors are jams and crooked corners on formed boxes.
Most popular Carton Erector suppliers and brands on IndustrySearch are Signode Australia & New Zealand, Minipack International Pty. Ltd., Emrich Packaging Machinery, Australian Wrapping Company, Diverseco, Esko Australia Pty Ltd, Australis Engineering, Integrated Packaging.