The truth about compressed air - and the lies we are told

The Truth About Air Compressors
The Truth About Air Compressors

There are many 'urban legends' that have been spread about air compressors over the years - here we investigate some of the biggest myths that many people in Australian industry have accepted as fact.

  • Compressed air is free – nothing can be further from the truth! As a power source it is several times more expensive to use than electricity. In Australia, 10 to 15% of all industrial electricity consumption is used in powering compressed air systems. Typically, over the life of the compressed air system, more than 80% of the total compressed air system costs are attributed to electrical costs.
  • More pressure is better – raising pressure system-wide will require more power online. Pressure problems are best solved at the point of use where they exist, not with more power in the air compressor room.
  • Routine preventative maintenance servicing is not required – the longer you leave between service intervals, the more likely it is that your compressor will break down. How long can your business run without compressed air? A dirty oil removal filter can increase your energy use by 2 per cent and a clogged air/oil separator up to 5 per cent.
  • Cheap air compressors are a bargain – whilst you may save thousands off your purchase cost, don’t forget its lifetime cost. Does it have a premium efficiency motor? If not, your air compressor energy use could be higher than you’d expect. Are services and parts readily available?
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