Provided with a programmable operating system, a liquid filling machine can be used to fill different types and quantities of fluids in different types of containers.
These machines are highly flexible in their operation and can be used as a stand alone machine or can be an integrated part of a complete production system. Due to their high flexibility, efficiency, reliability, and cost effective operation, liquid filling machines can be used for filling nutraceutical, pharmaceutical, food, beverages, and cosmetic bottles.
Manufactured using high quality, corrosion resistant stainless steel, these machines can resist high external forces, vibrations, and wear & tear during all types of operation, transportation, and installation work.
Depending on the design and customer requirements a liquid filling machine can be delivered with 4, 8, and up to 12 filling heads and can be programmed to fill as low as 20 ml to up to 25 litres of fluid in a single fill. A standard 40 mm nozzle size is used for most of the machines but any custom nozzle is also available as easily.
Piston liquid filling machine. the filler is placed into a hopper. This filler is poured into the packages with the help of mechanized pistons and the action of gravity.
The main advantage of a twin-head liquid filling machine is that the speed is increased due to its two heads working simultaneously. Liquid filling machines are also divided into types based on their mechanism, servo-based liquid filling machines, and digital filing machines.
The price of liquid filling machines depends on the efficiency, the number of fillers and the volumetric flow of the liquid. The approximate price of a liquid filling machine on the market is $36,880. A piston machine can cost about $20,000 with a volumetric capacity of 50 ml - 1000 ml per fill. A single-headed servo machine can cost about $6,000 to $8,000. These prices can go up to $40,000.
A safety check should be done to ensure the smooth and safe working of a liquid filling machine.
The machine fills liquid into packages of different volumetric sizes with different efficiency and speed. So, the first thing to consider is the volumetric size of the package. Filling speed affects the selection as well as there are single headed and double headed filling machines with each as its filling speed. Other considerations are the dimensions and power consumption of the machine.
An automatic liquid filling machine with built-in clean systems uses water flushing or rinsing liquid to prevent contamination and corrosion. A high production rate is crucial in large industries, so regular and scheduled maintenance is very important.
All of the machine parts must be lubricated as per the schedule and maintenance should be done by filtering and cleaning the pipeline thoroughly. Pneumatic valves need to be replaced regularly. The feed system needs to be checked before and after running the machine.
Liquid filling machines can be used to fill all types of liquids including shampoo, soda, cream, toothpaste, beverages, beer, chocolate, paint, cosmetics, and oil.
They accurately distribute the required quantity of liquid-based items for various containers, including bottles, cartons, cans, and cups. The semi-automatic computerized liquid refilling machine is used to accurately fill bottles and other containers with liquid. The gear pump filling concept underlies how these devices operate. It is a little device with a silicon pipe connected.
The speed of liquid filling can be affected by pipe roughness and sharp bending.