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Liquid Filling Machines

Explore liquid filling machines suited for various industries, designed to handle different liquid types and container sizes. Compare a range of automatic and manual liquid filling machines, ideal for operations of all sizes across Australia. These machines enable precise, hygienic and efficient bottling in sectors such as food and beverages, pharmaceuticals, and chemicals. Find the right model to meet your production needs and regulatory requirements.

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Types of Liquid Filling Machine

Piston Liquid Filling Machines

Minipack Piston Filling Machine

Stick Pack Liquid Filling Machines

Mentpack Liquid Stick Pack Machine

Manual IBC Liquid Filling Machines

Diverseco IBC Liquid Fillers

Features for comparing Liquid Filling Machines

Liquid type suitability, use of piston or pumps to work with flowing to non-flowable viscous liquids
Number of filling heads and power which impact the filling speed, usually measured in grams or millilitres per second. Fast machines operate at up to 700ml/sec
Volume accuracy and precision levels, often within ±0.5% to ±1%, are critical for consistent product quality and prevent wastage or increased costs
Container compatibility - size, shapes, and materials of containers that can be filled
Level of automation, ranging from manual to semi-automated and fully automatic impacts speed and labour needs
Cleaning - certain designs feature easier to clean serviceable parts or even clean in place capability
Safety features, specialised machines have additional features for handling hazardous or flammable liquids
Energy efficiency - measured in HP or kW for output and input (consumption), picking a machine with the right amount of power for your production volume is key. Efficient machines use <0.5kW under full load

Industrial applications of Liquid Filling Machines

Food and Beverage

Used for filling liquids like water, juices, milk, sauces, and edible oils. These machines ensure precision in volume and are designed to handle various viscosities and particulate content.

Pharmaceutical

Essential for filling syrups, solutions, and other liquid medications. They need to comply with strict hygiene and accuracy standards.

Cosmetics & Personal Care

Fill products like shampoos, lotions, liquid soaps, and creams. They can handle a range of viscosities and often feature nozzles that can fill both small and large volumes.

Chemical

Used for filling various types of chemicals, which can range from household cleaning liquids to industrial-grade chemicals. These machines are built to withstand corrosive substances and ensure safe handling.

Automotive & Lubricants

Filling machines in this sector are used for motor oils, lubricants, and other fluid products used in automotive maintenance. They are designed to handle large volumes and thicker viscosities.

Agricultural

For filling liquid fertilisers, pesticides, and herbicides. These machines often have robust designs to handle chemicals that might be corrosive or abrasive.

Paint & Coatings

These machines can fill various types of paints and coatings. They are designed to handle different paint viscosities and can be equipped with explosion-proof components for safety.

Household Products

Including dishwashing liquids, laundry detergents, and other household cleaning solutions.

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Frequently Asked Questions about Liquid Filling Machine

What types of liquid filling machines are available in Australia?

Liquid filling machines are widely used in different industries for filling liquids into various containers, such as bottles, jars, cans, and pouches. In Australia, there are several types of liquid filling machines available, including:

Gravity filling machines: These machines use gravity to fill liquids into containers. They are suitable for filling thin to medium viscosity liquids, such as water, juice, and oil.
Piston filling machines: These machines use a piston to dispense liquids into containers. They are suitable for filling thick and viscous liquids, such as honey, syrup, and shampoo.
Overflow filling machines: These machines use an overflow mechanism to fill liquids into containers, ensuring a consistent fill level. They are suitable for filling liquids with low viscosity, such as water and other beverages.
Auger filling machines: These machines use an auger to dispense powders, granules, and other dry products into containers, such as spices, coffee, and flour.
Volumetric filling machines: These machines use a measuring system to dispense a predetermined volume of liquid into containers, ensuring accurate and consistent fills. They are suitable for filling liquids with varying viscosities, such as sauces, dressings, and chemicals.

Overall, the type of liquid filling machine that is best for a particular application depends on the product being filled, the container size and shape, and the desired fill accuracy and speed.

What is the cost of a liquid filling machine in Australia?

The cost of a liquid filling machine in Australia can vary depending on the type of machine and its features. Entry-level machines can cost around $5,000, while high-end machines with advanced features can cost upwards of $50,000. It is important to consider the specific needs of your business before making a purchase. Factors such as the type of liquid being filled, production volume, and packaging requirements should be taken into account when selecting a liquid filling machine.

What is the production capacity of a liquid filling machine?

The production capacity of a liquid filling machine depends on various factors such as the size of the machine, the type of liquid being filled, the viscosity of the liquid, and the filling speed. Generally, liquid filling machines can fill anywhere from 20 to 200 bottles per minute, depending on the size and complexity of the machine. Some high-speed liquid filling machines can fill up to 600 bottles per minute. However, the production capacity can vary depending on the specific requirements of the product being filled and the machine's capabilities.

Can liquid filling machines handle different types of liquids?

Liquid filling machines can handle different types of liquids, including water, juice, oil, alcohol, and other types of liquids. The type of liquid filling machine used will depend on the viscosity, consistency, and other characteristics of the liquid being filled. Different types of liquid filling machines include piston fillers, gravity fillers, and pump fillers, among others. These machines can be used in a variety of industries, including food and beverage, pharmaceuticals, and cosmetics. The machines can also be customized to handle specific requirements, such as filling containers of different sizes and shapes, and filling different volumes of liquid.

Do liquid filling machines require regular maintenance?

Yes, liquid filling machines require regular maintenance to ensure optimal performance and prevent breakdowns. The frequency and extent of maintenance depend on the type of machine, the volume of production, and the nature of the liquids being filled. Common maintenance tasks include cleaning and sanitizing the machine, inspecting and replacing worn or damaged parts, checking fluid levels and pressure, and calibrating the filling accuracy. Neglecting maintenance can lead to inconsistent fill levels, contamination, leaks, and other problems that can compromise product quality and safety.

How much space is required for a liquid filling machine?

The amount of space required for a liquid filling machine depends on the size and capacity of the machine. Small tabletop machines may only require a few square feet of space, while larger industrial machines may require several hundred square feet. Additionally, the space needed may also depend on the configuration of the production line and the necessary equipment for packaging and labeling the filled containers. It is important to carefully evaluate the space requirements and available space before purchasing a liquid filling machine to ensure it can be properly accommodated in the production facility.

What safety features should be considered when purchasing a liquid filling machine?

Safety should always be a top priority when selecting a liquid filling machine. Some important safety features to consider include:

Guarding: Look for machines with adequate guarding to prevent accidental contact with moving parts or hot surfaces.
Emergency stop buttons: Make sure the machine has easily accessible emergency stop buttons that can quickly shut down the machine in case of an emergency.
Safety interlocks: Machines with safety interlocks will not allow operation unless all guards and safety features are properly in place.
Non-slip surfaces: Choose machines with non-slip surfaces to prevent slips and falls while operating the machine.
Automatic shut-off: Consider machines with automatic shut-off features that will stop the filling process if the container is not positioned correctly or if the liquid level becomes too high.
Explosion-proofing: If filling flammable liquids, choose machines that are explosion-proof to prevent potential accidents.
Electrical safety: Look for machines with grounded electrical connections and proper wiring to prevent electrical hazards.

Overall, it is important to carefully evaluate the safety features of a liquid filling machine before making a purchase to ensure the safety of operators and the surrounding environment.

Can a liquid filling machine be customized to suit specific requirements?

Yes, a liquid filling machine can be customized to suit specific requirements. The customization can be done for a variety of factors such as the type of liquid being filled, the viscosity of the liquid, the size and shape of the container, the production speed required, and the level of automation desired. Customization can involve modifications to the filling nozzles, the conveyor system, the control system, and the overall design of the machine. The goal of customization is to ensure that the liquid filling machine meets the unique needs of the user and provides efficient and accurate filling of the liquid product.

What is the warranty period for a liquid filling machine?

The warranty period for a liquid filling machine can vary depending on the manufacturer and the specific model. Generally, most liquid filling machines come with a warranty period of 1-2 years. However, some manufacturers may offer extended warranty periods for an additional cost. It is important to check the warranty information provided by the manufacturer before purchasing a liquid filling machine to ensure that it meets your needs and expectations. Additionally, it is recommended to purchase from a reputable manufacturer that offers good after-sales support and service.

What after-sales support is available from the manufacturer or supplier?

After-sales support for a liquid filling machine may vary depending on the manufacturer or supplier. However, some common support options include:

Technical support: Manufacturers or suppliers may offer technical support to help customers troubleshoot any issues with the machine. This may be provided through phone, email or online chat, and may be available during regular business hours or even 24/
Spare parts: If any parts of the machine need to be replaced or repaired, the manufacturer or supplier may offer spare parts for purchase. This can help customers avoid the need to purchase a new machine in case of a breakdown.
Training: Some manufacturers or suppliers may offer training for the operation and maintenance of the machine. This can help customers get the most out of their investment and ensure that the machine is operated safely and efficiently.
Warranty: Most liquid filling machines come with a warranty that covers defects in materials and workmanship. Customers should check the terms of the warranty before purchasing the machine to ensure that they are adequately covered.

Overall, customers should research the after-sales support options available from different manufacturers or suppliers and choose the one that best fits their needs.

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